:  May 13, 2004








.
  : Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

Raise and support the vehicle.

. Disconnect the battery ground cable.

. Remove the cooling fan lower shroud.

. Remove the radiator grille.

. Remove the radiator securing pegs.

. Remove the radiator upper deflector.
  Release the 2 clips.




. Release the coolant expansion tank.
  Remove the 2 bolts.




. Tie the engine air intake duct towards the engine.

. Tie the fuel fired booster heater coolant lines towards the engine.

. :
  Note the position of the differential breather line.

Release the power steering fluid cooler.
  Release it from 3 clips.




. Release the power steering fluid reservoir.



.
  : Before the disconnection or removal of any components, ensure the area around joint faces and connections are clean. Plug any open connections to prevent contamination.

:
  Some fluid spillage is inevitable during this operation.

Disconnect the power steering cooler line from the fluid reservoir.
  Release the clip.
  Allow the fluid to drain into a container.




.
  : Before the disconnection or removal of any components, ensure the area around joint faces and connections are clean. Plug any open connections to prevent contamination.

:
  Some fluid spillage is inevitable during this operation.

Remove the power steering fluid cooler.
  Using the special tool, release the clip.




. Install the power steering fluid cooler.
  Clean the component mating faces.
  Secure the clip.

. Connect the power steering cooler line to the fluid reservoir.
  Clean the component mating faces.
  Secure with the clip.

. Install the power steering fluid reservoir.

. Position the front differential breather line.

. Secure the power steering fluid cooler line.
  Secure in the 3 clips.

. Secure the coolant expansion tank.
  Tighten the 2 bolts to 10 Nm (7 lb.ft).

. Install the radiator upper deflector.

. Install the radiator securing pegs.

. Connect the A/C condenser refrigerant lines.
  Clean the component mating faces.
  Install new O-ring seals.
  Tighten the bolts to 25 Nm (18 lb.ft).

. Install the radiator grille.

. Install the cooling fan lower shroud.

. Connect the battery ground cable.

. Fill and bleed the power steering system.